Welding
Everything for Beacon Welding — weld settings and features, equipment guides, troubleshooting, and training exercises.
By Neil and 5 others6 authors69 articles
Weld Settings & Features
Weld settings, weld types, parameter libraries, weaving, TAST, multipass, and more.
Multipass WeldingWe didn't reinvent multipass welding — we just made it way easier.
Advanced Welding FeaturesAdvanced capabilities. Simple execution.
Through Arc Seam Tracking (TAST): Stop Guessing Gap VariationsReal-time weld path correction for cleaner, stronger results
Beacon AI RecommendationsLearn how AI recommendations can improve your workflow
How to Set the Startup Program for Beacon Welding (PolyScope 5)On a Cobot Welder running PolyScope 5, set the default installation to load the Beacon Welding program on startup so the teach pendant and Beacon stay in sync.
How to Set the Startup Program for Beacon Welding (PolyScope X)On a Cobot Welder running PolyScope X, load the Beacon Welding program through System Manager and reload it so the teach pendant and Beacon stay in sync.
Multi-Edit Weld SettingsStep by step guide on how to save time with the Beacon multi-edit feature
Creating a Weld Parameter LibraryLearn how to create a weld parameter library with Beacon
Updating Weld Parameter LibrariesLearn how to update weld parameter libraries with Beacon
Applying Weld Parameter Libraries to PartsLearn how to apply a weld parameter library with Beacon
Teaching Full Circle WeldsTips to make successful radial welds into full circles
Weaving in WeldingWeave along Linear, Radial and Linear Stitch weld paths
Rotary Weld TypeUse the rotary weld type to interact with a manual weld positioner
Using Stickout to Adjust the Wire LengthStickout allows the user to adjust the amount of wire sticking out of the contact tip during the weld
Adjusting Weld SettingsLearn how to adjust weld settings in Beacon
How to Set the Startup Program for Beacon WeldingSet your Cobot Welder to load the Beacon Welding program on startup so the teach pendant and Beacon stay in sync. Choose the steps for your robot's operating system —…
Beacon Pro Plan - Fine Tune Points for Precise WeldingLearn how to adjust the torch angles to modify position of weld points
Beacon Pro Plan - Convert a Weld Path into StitchesLearn how to convert your weld path to stitches using our Enhanced Stitch feature.
Adjusting Crater Fill with ESABUsing the Crater Fill settings in Beacon to reduce weld crater cracks
7 Essential Variables of GMAWLearn the seven welding variables that determine penetration, profile, and productivity in every GMAW application
Equipment
Setup, configuration, and troubleshooting for your welding equipment, by brand.
MillerConfiguration, parameters, consumables, and troubleshooting for Miller Invision, Deltaweld, and S74 systems.15 articles
ESABConfiguration, parameters, and troubleshooting for ESAB Aristo and RobustFeed systems.4 articles
OTCConfiguration, parameters, and troubleshooting for OTC Welbee power sources.4 articles
TregaskissConfiguration, maintenance, and parts for Tregaskiss Tough Gun torches.2 articles
Troubleshooting
Diagnose and fix weld-quality issues that apply across all equipment brands.
Improved Response to Welding Arc FailureLearn about the updated behavior to recover from an arc start failure
Troubleshooting Weld IssuesLearn how to troubleshoot common welding issues.
Miller - Arc Not Started Error MessageArc has not started within 2 seconds, please check the system and correct the issue
Setup & Maintenance
Install your welding system and keep it running — consumables, spare parts, and maintenance.
Installation and SetupOverview of Installation and Setup of your Beacon welding robot
Converting Beacon Welding to Water CooledUse the Tregaskiss I.C.E torch kit to convert your existing torch to water cooled
The Importance of Correct Tool Center Point (TCP)Learn about the benefits of pre-calibrated Tool Center Point
Maintaining your Welding CobotPeriodic Maintenance Tasks for Your Welding Cobot
Spare Parts DiagramsIdentify the spare parts in the Beacon Welding system
Welding Consumables - Miller & TregaskissOrder replacement consumables for your Cobot Welder — Miller drive rolls, wire guides, and Tregaskiss nozzles, contact tips, liners, and teach tips.
Exercises
Step-by-step welding training exercises to build your Beacon skills.
Exercise 1 - Creating a PartCreate your first part in Beacon
Exercise 2 - Teaching a linear weldUsing linear weld
Exercise 3 - Teaching a radial weldUse radial weld for radius corners and full circles
Exercise 4 - Teaching tack weldsUse Cobot Welder to perform tack welding
Exercise 5 - Teaching a stitch weld
Exercise 6 - Setting up air movesUse air moves in the part to avoid obstacles and create weld segments
Exercise 7 - Creating a playlistCreate and use Playlists within Beacon
Exercise 8 - Using the operator boxUsing the Operator Button Box to use the Cobot Welder
Exercise 9 - Combining different weld typesCreate a complex weld path using different weld types
Exercise 10 - Editing a partEdit settings on points in the part
Exercise 11 - Shifting a PartUse the Shift tool to move a part on the table
Exercise 12 - Patterning a PartUse the shift tool to create a copy of the part in a different location on the table
Exercise 13 - Using Weld Data in BeaconLearn how to create charts and use the dashboard feature within Beacon
Exercise 14 - Accessing In-App SupportUsing the In-App support to get access to the Hirebotics Support team
Exercise 15 - Rotary Weld